KEMEX
Assembly of industrial machines and production lines

Assembly of industrial machines and production lines

KEMEX INTERNATIONAL delivers complete assembly of machines and industrial lines – from project preparation and unloading, through internal transport and precise positioning, to final assembly and preparing the unit for start-up.

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Complete machine assembly

We run the whole installation process in an orderly and safe way – from planning the work, through positioning the unit, to final assembly and preparation for further testing.

Project stages
  1. 01

    Project preparation

    We work out every detail and plan every step.

    Project preparation
  2. 02

    Machine unloading

    Safe removal of the unit from the trailer and preparation for further transport in the hall.

    • weight and lifting points
    • access for a crane or truck-mounted crane
    • securing the unit for internal transport
    Machine unloading
  3. 03

    Machine transport

    Moving the unit on rollers and preparing it for positioning.

    • transport on rollers and aids
    • manoeuvring in tight spaces
    • preparing for placement at the destination
    Machine transport
  4. 04

    Machine positioning

    Precise placement of the unit in line with the other sections.

    • positioning the unit
    • aligning with the other sections
    • preparing the spot for further work
    Machine positioning
  5. 05

    Machine assembly

    Joining sections, connections and preparing the unit for start-up.

    • joining and connecting sections
    • assembly and installation work
    • preparing for tests and start-up
    Machine assembly
Precise machine positioning

Good assembly starts with geometry

We support the positioning stage with our own calculation tool, which helps organise the layout data and determine the points needed to set the machine up in the hall.

Every positioning point follows from specific dimensions, axes and relations recorded in the technical documentation. We analyse the machine's position relative to the hall structure, the neighbouring equipment and the run of the whole line, and then set out the reference points needed to mark out the workstation. As a result, even before the actual positioning begins, we know exactly where every key element of the machine should stand.

  • Layout analysisWe read the technical documentation and determine the machine's position relative to the hall and the other elements of the line.
  • Marking out the hallWe set out assembly points and axes directly on the floor, transferring the design from the documentation to the hall.
  • Precise positioningWe position the machine against the previously set points and axes, preparing it for assembly and connection to the line.
Scope of machinery

The machines and lines we work with

We install individual units and complete production lines in manufacturing plants, most often in the beverage and food industry. We work both on new installations and on extensions of lines that are already running on the shop floor.

  • Filling and bottling lines

    Fillers, bottle washers, pasteurisers, cappers and the equipment working alongside them, including alignment against the axis of the whole line and connection to the neighbouring machines.

  • Packaging and labelling

    Labellers, cartoners, wrappers and packaging machines. Installation covers the geometry of pack transport between units, which determines how stable the line runs later on.

  • Palletising and internal transport

    Palletisers, depalletisers, slat and belt conveyors, accumulation tables and buffers. How the conveyors are set decides whether the line will hold its designed throughput.

  • Supporting installations

    Support structures, platforms, utility piping and the supply of compressed air and process water. The elements without which a machine stands in place but does not run.

Preparation

What is worth preparing before assembly

Most delays on an assembly job do not come from the machine itself, but from what was missing around it. Below is what we ask about before the crew enters the hall. The earlier this is known, the shorter the downtime.

  • Documentation and hall layout

    Machine drawings, the positioning plan and the reference axes. We set out the marking points from them. Without a complete layout, the positioning has to be corrected once the unit is already seated.

  • Floor and foundation

    Load capacity, flatness and the anchoring method. Filling machines and palletisers transfer dynamic loads into the floor, so deviations that cause no trouble in a warehouse become a problem next to a line.

  • Utilities and connections

    Electrical supply, compressed air, process water and drainage, brought to the point where the machine will stand rather than merely close to it.

  • Access and internal transport

    Gate widths, clear height, permissible floor loading along the route, plus space for unloading and storing components before assembly.